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Technical Paper

Experimental and Numerical Investigation of the Idle Operating Engine Condition for a GDI Engine

2011-09-11
2011-24-0031
The paper investigates the idle operating condition of a current production turbocharged Gasoline Direct Injected (GDI) high performance engine both from an experimental and a numerical perspective. Due to the low engine speed, to the low injection pressure and to the null contribution of the turbocharger, the engine condition is far from the standard points of investigation. According to the low heat flux due to combustion, temperature levels are low and reduced fuel evaporation is expected. Consequently, fuel spray evolution within the combustion chamber and spray/wall interaction are key points for the understanding of the combustion process. In order to properly investigate and understand the many complex phenomena, a wide set of engine speeds was experimentally investigated and, as far as the understanding of the physics of spray/wall interaction is concerned, many different injection strategies are tested.
Journal Article

Full-Cycle CFD Modeling of Air/Fuel Mixing Process in an Optically Accessible GDI Engine

2013-09-08
2013-24-0024
This paper is focused on the development and application of a CFD methodology that can be applied to predict the fuel-air mixing process in stratified charge, sparkignition engines. The Eulerian-Lagrangian approach was used to model the spray evolution together with a liquid film model that properly takes into account its effects on the fuel-air mixing process into account. However, numerical simulation of stratified combustion in SI engines is a very challenging task for CFD modeling, due to the complex interaction of different physical phenomena involving turbulent, reacting and multiphase flows evolving inside a moving geometry. Hence, for a proper assessment of the different sub-models involved a detailed set of experimental optical data is required. To this end, a large experimental database was built by the authors.
Journal Article

Hydrogen/Diesel Combustion Analysis in a Single Cylinder Research Engine

2022-09-16
2022-24-0012
The application of an alternative fuel such as hydrogen to internal combustion engines is proving to be an effective and flexible solution for reducing fuel consumption and polluting emissions from engines. An easy to use and immediate application solution is the dual fuel (DF) technology. It has the potential to offer significant improvements in carbon dioxide emissions from light compression ignition engines. The dual fuel concept (natural gas / diesel or hydrogen / diesel) represents a possible solution to reduce emissions from diesel engines by using low-carbon or carbon-free gaseous fuels as an alternative fuel. Moreover, DF combustion is a possible retrofit solution to current diesel engines by installing a PFI injector in the intake manifold while diesel is injected directly into the cylinder to ignite the premixed mixture. In the present study, dual fuel operation has been investigated in a single cylinder research engine.
Technical Paper

IR Imaging of Premixed Combustion in a Transparent Euro5 Diesel Engine

2011-09-11
2011-24-0043
In the present paper, infrared (IR) measurements were performed in order to study the development of injection and combustion in a transparent Euro 5 diesel engine operating in premixed mode. An elongated single-cylinder engine equipped with the multi-cylinder head of commercial passenger car and with common rail (CR) injection system, respectively, was used. A sapphire window was set in the bottom of the combustion chamber, and a sapphire ring was placed between the head and the top of the cylinder line. Measurements were carried out through both accesses by a new high-speed infrared (IR) digital imaging system obtaining information that was difficult to achieve by the conventional UV-visible camera. IR camera was able to detect the emitted light in the wavelength range 1.5-5 μm that is relevant for the emission bands of CO₂ and H₂O. The evaporation phase of pre and main injection, and subsequent combustion evolution were analyzed.
Technical Paper

In-Cylinder Soot Formation and Exhaust Particle Emissions in a Small Displacement Spark Ignition Engine Operating with Ethanol Mixed and Dual Fueled with Gasoline

2017-03-28
2017-01-0653
This paper aims to correlate the in-cylinder soot formation and the exhaust particle emissions for different methods of gasoline/ethanol fueling in spark ignition engine. In particular, the engine was fueled with gasoline and ethanol separately and not, in this latter case both blended (E30) and dual fueled (EDF). For E30 the bend was direct injected and for EDF, the ethanol was injected in the combustion chamber and the gasoline into the intake duct. For both the injection configurations, the same percentage of ethanol in gasoline was supplied: 30%v/v. The measurements were carried out at 2000 and 4000 rpm, under full load, and stoichiometric condition, in small single cylinder optical engine. 2D-digital imaging was performed to follow the combustion process with a high spatial and temporal resolution through a full-bore optical piston. The two-color pyrometry was applied for the analysis of the in cylinder soot formation in the combustion chamber.
Technical Paper

Influence of the Injection Pressure on the Combustion Performance and Emissions of Small GDI Engine Fuelled with Bio-Ethanol

2011-06-09
2011-37-0007
Non-intrusive measurements were carried out in an optical spark ignition GDI engine in order to characterize the chemical and physical processes involved using gasoline and bio-ethanol fuel. In particular, an optical 4 strokes small single cylinder engine for two wheel vehicles was used. It was equipped with an elongated piston with a wide sapphire window in the head and quartz cylinder. Exhaust emissions and engine performances were evaluated during the imaging and spectral measurements in order to investigate the spray characteristics and flame propagation with high spatial and temporal resolution. Several engine conditions based on homogeneous charge mixture conditions were investigated considering the effect of injection pressure and ethanol fuel too. The simultaneous use of the high injection pressure and bio-ethanol showed to be a valid answer to reduction of pollutants without worsening the performances.
Technical Paper

Investigation of Diesel Injector Nozzle Flow Number Impact on Spray Formation and Combustion Evolution by Optical Diagnostics

2012-04-16
2012-01-0701
The present paper describes an experimental investigation over the impact of diesel injector nozzle flow number on spray formation and combustion evolution for a modern EURO5 light-duty diesel engine. The analysis has been carried out by coupling the investigations in non evaporative spray bomb to tests in optical single cylinder engine in firing conditions. The research activity, which is the result of a collaborative project between Istituto Motori Napoli - CNR and GM Powertrain Europe, is devoted to understanding the basic operating behaviour of low flow number nozzles which are showing promising improvements in diesel engine behaviour at partial load. In fact, because of the compelling need to push further emission, efficiency, combustion noise and power density capabilities of the last-generation diesel engines, the combination of high injection pressure fuel pumps and low flow number nozzles is general trend among major OEMs.
Technical Paper

Investigation of Ethanol-Gasoline Dual Fuel Combustion on the Performance and Exhaust Emissions of a Small SI Engine

2014-10-13
2014-01-2620
The growing concerns over the pollutant emissions as well as the depletion of fossil fuel led to the research of advanced combustion mode and alternative fuels for the reduction both of fuel consumption and exhaust emissions. The dual-fuel injection system can be used to improve the engine performance and reduce the fossil fuel consumption performing simultaneously a direct-injection (DI) and a port-fuel-injection (PFI) of different fuels. Ethanol is one of the most promising alternative fuels for SI engines. It offers high anti-knock quality because of the high octane number; moreover, being an oxygenated fuel is very effective in particle emissions reduction. On the other hand, it is characterized by lower energy density mainly because of the low lower heating value (LHV). The aim of the paper is the investigation of the ethanol-gasoline dual fuel combustion on engine performance and emissions.
Technical Paper

Investigation of the Injection Process in a Research CR Diesel Engine using Different Blends of Propane-Diesel Fuel

2015-09-06
2015-24-2477
Blends of propane-diesel fuel can be used in direct injection diesel engines to improve the air-fuel mixing and the premixed combustion phase, and to reduce pollutant emissions. The potential benefits of usinf propane in diesel engines are both environmental and economic; furthermore, its use does not require changes to the compression ratio of conventional diesel engines. The present paper describes an experimental investigation of the injection process for different liquid preformed blends of propane-diesel fuel in an optically accessible Common Rail diesel engine. Slight modifications of the injection system were required in order to operate with a blend of propane-diesel fuel. Pure diesel fuel and two propane-diesel mixtures at different mass ratios were tested (20% and 40% in mass of propane named P20 and P40). First, injection in air at ambient temperature and atmospheric pressure were performed to verify the functionality of the modified Common Rail injection system.
Technical Paper

Knock Onset Detection Methods Evaluation by In-Cylinder Direct Observation

2019-10-07
2019-24-0233
Improvement of performance and emission of future internal combustion engine for passenger cars is mandatory during the transition period toward their substitution with electric propulsion systems. In middle time, direct injection spark ignition (DISI) engines could offer a good compromise between fuel economy and exhaust emissions. However, abnormal combustion and particularly knock and super-knock are some of the most important obstacles to the improvement of SI engines efficiency. Although knock has been studied for many years and its basic characteristics are clear, phenomena involved in its occurrence are very complex and are still worth of investigation. In particular, the definition of an absolute knock intensity and the precise determination of the knock onset are arduous and many indexes and methodologies has been proposed. In this work, most used methods for knock onset detection from in- cylinder pressure signal have been considered.
Technical Paper

MEMS Application to Monitor the In-Cylinder Pressure of a Marine Engine

2023-08-28
2023-24-0023
The transport of goods and people by sea, today, must meet the need to reduce the consumption of fuel oil. In addition, it has to ensure operational reliability and vessel availability, to reduce maintenance costs and comply with emission legislation. To this end, it is necessary to apply a marine engine combustion control system already widely used in engines for land transport. This will allow the ship's engines to operate reliably and in compliance with the best performance for which it was designed. The combustion control could also ensure a more balanced operation of the cylinders and reduce the torsional vibrations of the entire engine, as well as the management of the engine according to the adopted fuel: diesel, dual fuel, methanol, ammonia. Generally, the control of combustion in engines is carried out through the use of pressure sensors that face directly into the combustion chamber.
Journal Article

Non-Intrusive Investigation in a Small GDI Optical Engine Fuelled with Gasoline and Ethanol

2011-04-12
2011-01-0140
The aim of this paper is the experimental investigation of the effect of direct fuel injection on the combustion process and pollutant formation in a spark ignition (SI) two-wheel engine. The engine is a 250cc single cylinder, four-stroke spark-ignition firstly equipped with a four-valve PFI head and then with GDI one operating with European commercial gasoline and Bio-ethanol. It is equipped with a wide sapphire window in the bottom of the chamber and quartz cylinder. In the combustion chamber, optical techniques based on 2D-digital imaging were used to follow the injection and flame propagation and spectroscopic measurements were carried out in order to evaluate the main radical species. Radical species such as OH and CH were detected and used to follow the chemical phenomena related to the fuel quality. Measurements were carried out at different engine speeds and combustion strategies based on different injection pressures.
Technical Paper

Numerical Analysis of GDI Engine Cold-Start at Low Ambient Temperatures

2010-10-25
2010-01-2123
The paper investigates the low-temperature cranking operation of a current production automotive Gasoline Direct Injected (GDI) by means of 3D-CFD simulations. Particular care is devoted to the analysis of the hollow cone spray evolution within the combustion chamber and to the formation of fuel film deposits on the combustion chamber walls. Due to the high injected fuel amount and the strongly reduced fuel vaporization, wall wetting is a critical issue and plays a fundamental role on both the early combustion stages and the amount of unburnt hydrocarbons formation. In fact, it is commonly recognized that most of the unburnt hydrocarbon emissions from 4-stroke gasoline engines occur during cold start operations, when fuel film in the cylinder vaporize slowly and fuel can persist until the exhaust stroke.
Technical Paper

Optical Characterization of Methane Combustion in a Four Stroke Engine for Two Wheel Application

2012-04-16
2012-01-1150
In the urban area the internal combustion engines are the main source of CO₂, NO and particulate matter (PM) emissions. The reduction of these emissions is no more an option, but a necessity highlighted by the even stricter emission standards. In the last years, even more attention was paid to the alternative fuels. They allow both reducing the fuel consumption and the pollutant emissions. With regards to the gaseous fuels, methane is considered one of the most interesting in terms of engine application. It represents an immediate advantage over other hydrocarbon fuels because of the lower C/H ratio. In this paper the effect of the methane on the combustion process, the pollutant emissions and the engine performance was analyzed. The measurements were carried out in an optically accessible single-cylinder, Port Fuel Injection, four-stroke SI engine equipped with the cylinder head of a commercial 250 cc motorcycles engine and fuelled both with gasoline and methane.
Technical Paper

Optical Diagnostics to Study Hydrogen/Diesel Combustion with EGR in a Single Cylinder Research Engine

2023-08-28
2023-24-0070
In order to reduce fuel consumption and polluting emissions from engines, alternative fuels such as hydrogen could play an important role towards carbon neutrality. Moreover, dual-fuel (DF) technology has the potential to offer significant improvements in carbon dioxide emissions for transportation and energy sectors. The dual fuel concept (natural gas/diesel or hydrogen/diesel) represents a possible solution to reduce emissions from diesel engines by using low-carbon or carbon-free gaseous fuels as an alternative fuel. Moreover, DF combustion is a possible retrofit solution to current diesel engines by installing a PFI injector in the intake manifold while diesel is injected directly into the cylinder to ignite the premixed mixture. In the present study, dual fuel operation has been investigated in a single cylinder research engine.
Technical Paper

Optical Investigation of Injection and Combustion Phases of a Fouled Piezoelectric Injector in a Transparent CR Diesel Engine

2013-04-08
2013-01-1591
This study was conducted to determine the effects of the fouling process on the piezoelectric injectors in a transparent common-rail diesel engine. Piezoelectric injectors are characterized by a ceramic actuator that can dilate or retract when it receives a pulse of current. The piezo element controls a valve, which creates an imbalance in the pressure that is exerted at each end of the needle, causing the needle rising or closing. Two same model injectors were tested; one was new and the other one was fouled on a vehicle. The aim of the experimental investigation was to evaluate the performance of a new and a fouled piezoelectric injector in terms of injection and flame evolution. It was evaluated how the nozzle carbon deposits affect the injection quantity and combustion. The experimental apparatus was a single-cylinder research engine equipped with a Euro 5 multi-cylinder head. A second-generation common rail injection system and 6-hole piezoelectric injectors were used too.
Technical Paper

Particle Formation and Emissions in an Optical Small Displacement SI Engine Dual Fueled with CNG DI and Gasoline PFI

2017-09-04
2017-24-0092
Fuel depletion as well as the growing concerns on environmental issues prompt to the use of more eco-friendly fuels. The compressed natural gas (CNG) is considered one of the most promising alternative fuel for engine applications because of the lower emissions. Nevertheless, recent studies highlighted the presence of ultrafine particle emissions at the exhaust of CNG engines. The present study aims to investigate the effect of CNG on particle formation and emissions when it was direct injected and when it was dual fueled with gasoline. In this latter case, the CNG was direct injected and the gasoline port fuel injected. The study was carried out on a transparent single cylinder SI engine in order to investigate the in-cylinder process by real time non-intrusive diagnostics. In-cylinder 2D chemiluminescence measurements from UV to visible were carried out.
Technical Paper

Particle Size Distributions from a DI High Performance SI Engine Fuelled with Gasoline-Ethanol Blended Fuels

2011-09-11
2011-24-0211
This paper reports the results of an experimental investigation on the combustion characteristics and exhaust particulate emissions of a GDI high performance engine, fuelled with blends of bio-ethanol and European gasoline fuel. The engine is a 4-cylinder, 4-stroke, 1750 cm₃ displacement, and turbocharged. The engine was operated at fixed speed and load, namely 1500 rpm and 110 Nm, and fuelled with gasoline (E0), ethanol (E100) and two blends 50% v/v (E50) and 85% v/v (E85) of ethanol in gasoline. Two fuel injection strategies were investigated: homogeneous charge and stratified charge combustion mode. The study mainly focuses on the effects of fuel injection strategy and ethanol upon the emissions of particulate matter (PM), in terms of mass, number concentration and size distribution.
Technical Paper

Quasi-Dimensional Simulation of Downsizing and Inverter Application for Efficient Part Load Operation of Spark Ignition Engine Driven Micro-Cogeneration Systems

2018-10-30
2018-32-0061
Within the context of distributed power generation, small size systems driven by spark ignition engines represent a valid and user-friendly choice, that ensures good fuel flexibility. One issue is that such applications are run at part load for extensive periods, thus lowering fuel economy. Employing an inverter (fitted between the generator and load) allows engine operation within a wide range of crankshaft rotational velocity, therefore improving efficiency. For the purpose of evaluating the benefits of this technology within a co-generation framework, two configurations were modeled by using the GT-Power simulation software. After model calibration based on measurements on a small size engine for two-wheel applications, the downsized version was compared to a larger power unit operated at constant engine speed for a scenario that featured up to 10 kW rated power.
Technical Paper

Split Injection in a GDI Engine Under Knock Conditions: An Experimental and Numerical Investigation

2015-09-06
2015-24-2432
Present work investigates both experimentally and numerically the benefits deriving from the use of split injections in increasing the engine power output and reducing the tendency to knock of a gasoline direct injection (GDI) engine. The here considered system is characterized by an optical access to the combustion chamber. Imaging in the UV-visible range is carried out by means of a high spatial and temporal resolution camera through an endoscopic system and a transparent window placed in the piston head. This last is modified to allow the view of the whole combustion chamber almost until the cylinder walls, to include the so-called eng-gas zones of the mixture, where undesired self-ignition may occur under some circumstances. Optical data are correlated to in-cylinder pressure oscillations on a cycle resolved basis.
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